Description
World’s first 3D vision system powered by AI
AI-powered 3D Inspection System Offers Rapid Deployment, User-Friendliness, and Dependability
Leveraging cutting-edge artificial intelligence, the In-Sight L38 presents a state-of-the-art 3D vision system that enables manufacturers to conduct highly dependable inspections.
Featuring advanced optics, established vision technology, and integrated AI, the system produces precise 3D images and processes depth information to identify fine details and evaluate them based on strict criteria.
The In-Sight L38 addresses a variety of inspection, measurement, and guidance needs with precision, ensuring each product adheres to rigorous quality standards, even in the minutest aspects.
- Enhance inspection consistency and efficiency with AI and sophisticated imaging
- Optimize operational productivity with quick, straightforward setup
- Expand your automation capabilities with a versatile vision framework
AI and 3D technology ensure trustworthy inspection outcomes
Utilizing innovative AI and 3D imaging technology, the In-Sight L38 detects nuanced and inconsistent features, comparing variations to established tolerances. With each operation, the embedded AI enhances its detection capabilities, continually improving to identify even unobserved irregularities, thus promoting ongoing enhancement and operational productivity.
Advanced optics expose meticulous details for superior quality management
The In-Sight L38 features sophisticated on-device optics, eliminating the need for external lighting. Its powerful, speckle-free laser lines enhance contrast, even on difficult surfaces, and produce high-definition images to elevate the precision of automated inspections.
- Unique, high-powered laser line expedites part scanning for increased throughput
-
- Achieves rapid capture rates to accommodate high-speed production lines
- Complies with Class 2 safety standards, removing the necessity for costly enclosures and permitting adjustments without halting production
- Provides 5X more illumination than standard sensors, allowing for image capture at extended ranges
- Patented, speckle-free laser minimizes optical noise, generating high-contrast images
-
- Reduces speckle and glare, frequent issues in 3D laser systems
- Secures higher resolution images compared to traditional laser displacement sensors
- Produces the industry’s most consistent laser line for more dependable scanning
Comprehensive set of 2D and 3D tools fulfills a spectrum of automation requirements
Whether the task requires 3D depth perception for complex activities or the simplicity and swiftness of 2D vision for standard tasks, In-Sight L38 provides both. This integration of 2D and 3D technologies enhances capabilities and delivers precise results for adaptable performance and reliable error-proofing.
Unified software platform facilitates easy scalability
Flexible development alternatives allow users to begin with graphical training for basic tasks and smoothly transition to spreadsheet programming for more complex needs. This unified approach offers a seamless user experience, enabling transitions between interfaces and straightforward application configuration.
IN-SIGHT L38 SERIES SPECIFICATIONS
| Model | ISL38-33 | ISL38-50 | ISL38-100 | ISL38-300 | ISL38-500 | ||
|---|---|---|---|---|---|---|---|
| 2K | 2K | 2K | 2K | 2K | |||
| Measurement range | Clearance Distance | 93.00 | 92.00 | 130.00 | 180.00 | 600 | |
| Z-axis (height) | Measurement Range (mm) | 44.00 | 106.00 | 235.00 | 745.00 | 1100 | |
| X-axis (width) | Near field of view (mm) | 33.00 | 55.00 | 75.00 | 95.00 | 405 | |
| Middle field of view (mm) | 36.00 | 72.50 | 127.50 | 277.50 | 744 | ||
| Far field of view (mm) | 39.00 | 90.00 | 180.00 | 460.00 | 1082 | ||
| Laser (light source, Blue or Red) | Wavelength (nm) | 450 (blue) | 450 (blue), 640 (red) | 445 (blue), 638 (red) | |||
| Laser class | 2M | ||||||
| Output power (mW) | 45 mW | 45mW (Blue), 48mW (Red) | 300mW (Blue), 280mw (Red) | ||||
| Spot size (middle field of view) µm | 72 | 110 (Blue), 140 (Red) | 181 (Blue), 235 (Red) | 240 (Blue), 350 (Red) | 360 (Blue), 480 (Red) | ||
| Sensor | Data Points / Profile | 1920 | 1920 | 1920 | 1920 | 1920 | |
| X Resolution | Top (µm) | 17.2 | 28.6 | 39.1 | 49.5 | 213.0 | |
| Bottom (µm) | 20.3 | 46.9 | 93.8 | 239.6 | 574.0 | ||
| Z Resolution | Top (µm) | 1.7 | 2.5 | 4.4 | 6.9 | 42.0 | |
| Bottom (µm) | 2.7 | 6.9 | 25.9 | 147.5 | 302.0 | ||
| *1 Z Repeatability | Mid (µm) | 0.5 | 0.5 | 1 | 2 | 10.0 | |
| *2 Z Linearity (% of Full Scale [F.S.]) | +/-0.06 | +/-0.06 | +/-0.04 | +/-0.05 | +/-0.1 | ||
| Temperature characteristics (% of F.S./⁰C) | 0.01 | ||||||
| Environmental Resistance | Housing protection | IP65 | |||||
| *3 Operation temperature (⁰C) | 0°C – 35 ⁰C without heat sink, 0°C – 45 ⁰C with heat sink | ||||||
| Storage temperature (°C) | -20 to 70 °C | ||||||
| Relative humidity | <80% (no condensation) | ||||||
| Vibration (Hz) | 10 to 57, double amplitude 1.5 mm X,Y,Z, 3 hours in each direction | ||||||
| Shock (G) | 15 / 6 msec | ||||||
| Scan rate | up to 7 kHz (after reducing the measurement range size) (*4up to 10kHz) | ||||||
| Housing material | Aluminum | ||||||
| Weight (Kg) | 0.94 | 1.28 | |||||
| Dimensions (mm) | 150.5 x 101 x 45 | 200.5 x 101 x 45 | |||||
| Job/Program Memory | 32GB | ||||||
| Image Processing Memory (RAM) | 8GB | ||||||
| Power supply requirements | 24VDC +/- 10%, 750mA minimum | ||||||
| Inputs | Trigger, differential/single ended encoder, laser interlock | ||||||
| Trigger | Input voltage limits | Trig+ ― Trig – = – 24VDC to +24VDC | |||||
| Input ON | > 10 VDC (> 6 mA) | ||||||
| Input OFF | < 2 VDC (< 1.5 mA) | ||||||
| Encoder specifications | Differential | A+/B+: 5―24V (1.0 MHz max) A-/B-: Inverted (A+/B+) | |||||
| Single Ended | A+/B+: 12―24V (1.0 MHz max) A-/B-: VDC = ½ (A+/B+) | ||||||
| Interface | Gigabit Ethernet interface Integrated link and traffic LEDs; Standard M12-8 X-Coded female connector |
||||||
| Communication Protocols | TCP/IP, PROFINET, EtherNet/IP, SLMP, ModbusTCP, (S)FTP, RS-232C | ||||||
| Product | Lens to Laser Angle (Measured at the center of field of view) |
| L38-33 | 41.0 degrees |
| L38-50 | 34.6 degrees |
| L38-100 | 22.0 degrees |
| L38-300 | 10.3 degrees |
| L38-500 | 9.6 degrees |
*1 Z Repeatability is measured an average of 100 times over a pointcloud using a 4×4 mm area, at the middle of the Measurement Range.
*2 Z Linearity is the max deviation of 250 position measruements on the Measurement Range, where a measurement is the average of 2 profiles using the standard Cognex target.
*3 Mounted to a 400 mm aluminum bar on top of the camera.
*4 When enable binning and the FOV is windowed down. Calibration at 21°C ambient temperature
Common software platform offers flexible development options
In-Sight Vision Suite software is common across all In-Sight products and includes two programming environments — spreadsheet and EasyBuilder®. Start with EasyBuilder, a wizard-like training interface designed for simplicity, and transition at your own pace to the more advanced, flexible spreadsheet programming. In-Sight Vision Suite uniquely integrates these two approaches, providing a seamless experience within the same platform that allows users to efficiently scale their automation.
Download software from MyCognex
EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.
Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
Extensive toolset meets a wide range of needs
The In-Sight L38 is embedded with a full suite of 2D and 3D vision tools and AI technology. This library of tools includes industry-proven, rule-based algorithms, as well as innovative, easy-to-use edge learning tools, which can be used individually or combined for ultimate flexibility in solving error-proofing applications. With example-based training and no experience needed, these tools simplify the development of both 3D and 2D applications for fast implementation.
Easy-to-use edge learning brings the power of AI to anyone
Edge learning is a subset of AI that uses a pre-trained set of algorithms to automate vision tasks in minutes. Training is simple, requiring as few as 5 to 10 images with no advanced programming or AI expertise needed. Powered by edge learning, ViDi EL tools deliver fast processing speeds to increase throughput, keep pace with operations, and deliver fast, reliable results in real time.
ViDi EL Segment (3D)
Advanced applications, such as those involving the detection and measurement of difficult-to-see defects, often require the use of multiple vision tools. In-Sight L38 easily solves these applications, with just one tool – 3D ViDi EL Segment. This tool detects challenging defects, gauges variances in three dimensions, and delivers results in real-world units to streamline workflows and deliver high reliability.
ViDi EL Segment (2D)
The ViDi EL Segment tool segments images to extract particular regions for targeted inspection. The region can include any type of feature on a part that users want to identify, from unwanted defects to critical components. Users train the tool by marking the region(s) of interest on an image and assigning it a class. After training just a few sample images, the tool learns to reliably segment the right features, even with varied parts and complex backgrounds.
ViDi EL Classify (3D/2D)
The ViDi EL Classify tool identifies and sorts objects into classes based on user-defined features, characteristics, or defect types. Capable of discerning visually similar, but different objects, this tool classifies defects into different categories and correctly identifies parts with variation. Along with the ability to assign multiple classifications, users can set up multiple regions of interest to inspect different sections of the target object.
ViDi EL Read (2D)
The ViDi EL Read tool deciphers a variety of text and font types using AI-based optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. The tool offers two training modes to address character reading applications of varying complexity:
- Pre-trained mode – reads characters right out of the box for simple applications
- User-trained mode – allows users to train characters to solve more complex applications
With 2D and 3D vision tools, AI capabilities, and a unified software platform, the In-Sight L38 3D vision system solves a variety of industrial automation challenges, from assembly verification and robotic guidance to quality inspection and beyond. The system provides an industry-agnostic solution that allows users to future-proof their operations, maximize throughput, and improve the accuracy of inspection results, regardless of the task at hand.
Find subtle defects on the surfaces of parts
Inspect for and classify variable defects
Read text on low-contrast backgrounds
Read imprinted text, even with minimal contrast
Measure glue on boxes to ensure consistent application
Locate parts in variable positions and close proximity
AI-powered 3D Inspection System Offers Rapid Deployment, User-Friendliness, and Dependability
Leveraging cutting-edge artificial intelligence, the In-Sight L38 presents a state-of-the-art 3D vision system that enables manufacturers to conduct highly dependable inspections.
Featuring advanced optics, established vision technology, and integrated AI, the system produces precise 3D images and processes depth information to identify fine details and evaluate them based on strict criteria.
The In-Sight L38 addresses a variety of inspection, measurement, and guidance needs with precision, ensuring each product adheres to rigorous quality standards, even in the minutest aspects.
- Enhance inspection consistency and efficiency with AI and sophisticated imaging
- Optimize operational productivity with quick, straightforward setup
- Expand your automation capabilities with a versatile vision framework
AI and 3D technology ensure trustworthy inspection outcomes
Utilizing innovative AI and 3D imaging technology, the In-Sight L38 detects nuanced and inconsistent features, comparing variations to established tolerances. With each operation, the embedded AI enhances its detection capabilities, continually improving to identify even unobserved irregularities, thus promoting ongoing enhancement and operational productivity.
Advanced optics expose meticulous details for superior quality management
The In-Sight L38 features sophisticated on-device optics, eliminating the need for external lighting. Its powerful, speckle-free laser lines enhance contrast, even on difficult surfaces, and produce high-definition images to elevate the precision of automated inspections.
- Unique, high-powered laser line expedites part scanning for increased throughput
-
- Achieves rapid capture rates to accommodate high-speed production lines
- Complies with Class 2 safety standards, removing the necessity for costly enclosures and permitting adjustments without halting production
- Provides 5X more illumination than standard sensors, allowing for image capture at extended ranges
- Patented, speckle-free laser minimizes optical noise, generating high-contrast images
-
- Reduces speckle and glare, frequent issues in 3D laser systems
- Secures higher resolution images compared to traditional laser displacement sensors
- Produces the industry’s most consistent laser line for more dependable scanning
Comprehensive set of 2D and 3D tools fulfills a spectrum of automation requirements
Whether the task requires 3D depth perception for complex activities or the simplicity and swiftness of 2D vision for standard tasks, In-Sight L38 provides both. This integration of 2D and 3D technologies enhances capabilities and delivers precise results for adaptable performance and reliable error-proofing.
Unified software platform facilitates easy scalability
Flexible development alternatives allow users to begin with graphical training for basic tasks and smoothly transition to spreadsheet programming for more complex needs. This unified approach offers a seamless user experience, enabling transitions between interfaces and straightforward application configuration.
IN-SIGHT L38 SERIES SPECIFICATIONS
| Model | ISL38-33 | ISL38-50 | ISL38-100 | ISL38-300 | ISL38-500 | ||
|---|---|---|---|---|---|---|---|
| 2K | 2K | 2K | 2K | 2K | |||
| Measurement range | Clearance Distance | 93.00 | 92.00 | 130.00 | 180.00 | 600 | |
| Z-axis (height) | Measurement Range (mm) | 44.00 | 106.00 | 235.00 | 745.00 | 1100 | |
| X-axis (width) | Near field of view (mm) | 33.00 | 55.00 | 75.00 | 95.00 | 405 | |
| Middle field of view (mm) | 36.00 | 72.50 | 127.50 | 277.50 | 744 | ||
| Far field of view (mm) | 39.00 | 90.00 | 180.00 | 460.00 | 1082 | ||
| Laser (light source, Blue or Red) | Wavelength (nm) | 450 (blue) | 450 (blue), 640 (red) | 445 (blue), 638 (red) | |||
| Laser class | 2M | ||||||
| Output power (mW) | 45 mW | 45mW (Blue), 48mW (Red) | 300mW (Blue), 280mw (Red) | ||||
| Spot size (middle field of view) µm | 72 | 110 (Blue), 140 (Red) | 181 (Blue), 235 (Red) | 240 (Blue), 350 (Red) | 360 (Blue), 480 (Red) | ||
| Sensor | Data Points / Profile | 1920 | 1920 | 1920 | 1920 | 1920 | |
| X Resolution | Top (µm) | 17.2 | 28.6 | 39.1 | 49.5 | 213.0 | |
| Bottom (µm) | 20.3 | 46.9 | 93.8 | 239.6 | 574.0 | ||
| Z Resolution | Top (µm) | 1.7 | 2.5 | 4.4 | 6.9 | 42.0 | |
| Bottom (µm) | 2.7 | 6.9 | 25.9 | 147.5 | 302.0 | ||
| *1 Z Repeatability | Mid (µm) | 0.5 | 0.5 | 1 | 2 | 10.0 | |
| *2 Z Linearity (% of Full Scale [F.S.]) | +/-0.06 | +/-0.06 | +/-0.04 | +/-0.05 | +/-0.1 | ||
| Temperature characteristics (% of F.S./⁰C) | 0.01 | ||||||
| Environmental Resistance | Housing protection | IP65 | |||||
| *3 Operation temperature (⁰C) | 0°C – 35 ⁰C without heat sink, 0°C – 45 ⁰C with heat sink | ||||||
| Storage temperature (°C) | -20 to 70 °C | ||||||
| Relative humidity | <80% (no condensation) | ||||||
| Vibration (Hz) | 10 to 57, double amplitude 1.5 mm X,Y,Z, 3 hours in each direction | ||||||
| Shock (G) | 15 / 6 msec | ||||||
| Scan rate | up to 7 kHz (after reducing the measurement range size) (*4up to 10kHz) | ||||||
| Housing material | Aluminum | ||||||
| Weight (Kg) | 0.94 | 1.28 | |||||
| Dimensions (mm) | 150.5 x 101 x 45 | 200.5 x 101 x 45 | |||||
| Job/Program Memory | 32GB | ||||||
| Image Processing Memory (RAM) | 8GB | ||||||
| Power supply requirements | 24VDC +/- 10%, 750mA minimum | ||||||
| Inputs | Trigger, differential/single ended encoder, laser interlock | ||||||
| Trigger | Input voltage limits | Trig+ ― Trig – = – 24VDC to +24VDC | |||||
| Input ON | > 10 VDC (> 6 mA) | ||||||
| Input OFF | < 2 VDC (< 1.5 mA) | ||||||
| Encoder specifications | Differential | A+/B+: 5―24V (1.0 MHz max) A-/B-: Inverted (A+/B+) | |||||
| Single Ended | A+/B+: 12―24V (1.0 MHz max) A-/B-: VDC = ½ (A+/B+) | ||||||
| Interface | Gigabit Ethernet interface Integrated link and traffic LEDs; Standard M12-8 X-Coded female connector |
||||||
| Communication Protocols | TCP/IP, PROFINET, EtherNet/IP, SLMP, ModbusTCP, (S)FTP, RS-232C | ||||||
| Product | Lens to Laser Angle (Measured at the center of field of view) |
| L38-33 | 41.0 degrees |
| L38-50 | 34.6 degrees |
| L38-100 | 22.0 degrees |
| L38-300 | 10.3 degrees |
| L38-500 | 9.6 degrees |
*1 Z Repeatability is measured an average of 100 times over a pointcloud using a 4×4 mm area, at the middle of the Measurement Range.
*2 Z Linearity is the max deviation of 250 position measruements on the Measurement Range, where a measurement is the average of 2 profiles using the standard Cognex target.
*3 Mounted to a 400 mm aluminum bar on top of the camera.
*4 When enable binning and the FOV is windowed down. Calibration at 21°C ambient temperature
Common software platform offers flexible development options
In-Sight Vision Suite software is common across all In-Sight products and includes two programming environments — spreadsheet and EasyBuilder®. Start with EasyBuilder, a wizard-like training interface designed for simplicity, and transition at your own pace to the more advanced, flexible spreadsheet programming. In-Sight Vision Suite uniquely integrates these two approaches, providing a seamless experience within the same platform that allows users to efficiently scale their automation.
Download software from MyCognex
EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.
Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
Extensive toolset meets a wide range of needs
The In-Sight L38 is embedded with a full suite of 2D and 3D vision tools and AI technology. This library of tools includes industry-proven, rule-based algorithms, as well as innovative, easy-to-use edge learning tools, which can be used individually or combined for ultimate flexibility in solving error-proofing applications. With example-based training and no experience needed, these tools simplify the development of both 3D and 2D applications for fast implementation.
Easy-to-use edge learning brings the power of AI to anyone
Edge learning is a subset of AI that uses a pre-trained set of algorithms to automate vision tasks in minutes. Training is simple, requiring as few as 5 to 10 images with no advanced programming or AI expertise needed. Powered by edge learning, ViDi EL tools deliver fast processing speeds to increase throughput, keep pace with operations, and deliver fast, reliable results in real time.
ViDi EL Segment (3D)
Advanced applications, such as those involving the detection and measurement of difficult-to-see defects, often require the use of multiple vision tools. In-Sight L38 easily solves these applications, with just one tool – 3D ViDi EL Segment. This tool detects challenging defects, gauges variances in three dimensions, and delivers results in real-world units to streamline workflows and deliver high reliability.
ViDi EL Segment (2D)
The ViDi EL Segment tool segments images to extract particular regions for targeted inspection. The region can include any type of feature on a part that users want to identify, from unwanted defects to critical components. Users train the tool by marking the region(s) of interest on an image and assigning it a class. After training just a few sample images, the tool learns to reliably segment the right features, even with varied parts and complex backgrounds.
ViDi EL Classify (3D/2D)
The ViDi EL Classify tool identifies and sorts objects into classes based on user-defined features, characteristics, or defect types. Capable of discerning visually similar, but different objects, this tool classifies defects into different categories and correctly identifies parts with variation. Along with the ability to assign multiple classifications, users can set up multiple regions of interest to inspect different sections of the target object.
ViDi EL Read (2D)
The ViDi EL Read tool deciphers a variety of text and font types using AI-based optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. The tool offers two training modes to address character reading applications of varying complexity:
- Pre-trained mode – reads characters right out of the box for simple applications
- User-trained mode – allows users to train characters to solve more complex applications
With 2D and 3D vision tools, AI capabilities, and a unified software platform, the In-Sight L38 3D vision system solves a variety of industrial automation challenges, from assembly verification and robotic guidance to quality inspection and beyond. The system provides an industry-agnostic solution that allows users to future-proof their operations, maximize throughput, and improve the accuracy of inspection results, regardless of the task at hand.
Find subtle defects on the surfaces of parts
Inspect for and classify variable defects
Read text on low-contrast backgrounds
Read imprinted text, even with minimal contrast
Measure glue on boxes to ensure consistent application
