Description
Automate error detection in minutes – no experience required
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Simplifying Vision Technology
The In-Sight 2800 vision system expertly marries artificial intelligence (AI) with established rule-based imaging tools to address a broad array of applications. Whether it’s verifying presence or absence, sorting, or reading characters, the In-Sight 2800 offers a straightforward, ready-to-use solution for ensuring accuracy.
Crafted with factory automation in mind, the In-Sight 2800 empowers businesses of every scale to:
- Elevate product integrity – With enhanced error detection, it captures even the most minor, nuanced flaws.
- Boost operational effectiveness – Utilize your current team more efficiently and maintain smooth operations with quick, user-friendly job setups.
- Enhance system integration – Eliminate the complexity of fine-tuning images and easily determine the best mix of accessories with minimal effort.
Move past simple pass/fail outcomes.
The advanced edge learning classifier tool distinguishes and organizes parts based on various attributes or qualities, allowing for the classification of defects into distinct groups and accurate part identification despite variations. It also supports setting up numerous inspection areas within a single image capture, enhancing inspection flexibility.
State-of-the-art optical character recognition for diverse text surfaces
Effortlessly read text on surfaces that are reflective, low-contrast, or uneven. The edge learning read tool, powered by AI-based optical character recognition, is capable of reading various types of text. Requiring minimal initial training – sometimes as few as five to ten images – this tool simplifies automating text reading tasks.
A full suite of vision tools for a spectrum of tasks
By integrating AI with traditional vision tools, the In-Sight 2800 is adept at tackling numerous error-proofing challenges. Employ these tools individually for basic tasks or combine them for complex logic sequences.
EasyBuilder interface for streamlined setup and quick deployment
Achieve results within minutes using the In-Sight 2800, with no need for coding skills. The EasyBuilder interface guides users through each step of setup, ensuring a swift transition from concept to implementation.
EasyBuilder and Spreadsheet interfaces for various levels of application development
For more intricate or tailor-made applications, the robust spreadsheet interface of the In-Sight 2802 models offers precision control over job specifics, catering to more demanding requirements.
Advanced, adaptable lighting solutions for superior imaging
Achieve top-quality imaging in any setting. Multi-color (RGBW) lighting enhances image clarity by optimizing contrast and illumination under varied conditions.
Superior imaging technology for unmatched precision
Featuring High Dynamic Range (HDR) Technology, this advanced sensing capability offers 16X the detail of standard sensors, significantly improving image quality and contrast for more precise inspections and flaw detection.
Flexible, Scalable System Design
Thanks to its modular, scalable design, the In-Sight 2800 is easily customizable to meet evolving application needs and preferences, allowing businesses to swiftly adjust to new components and market shifts.
| In-Sight 2800 Series Specifications | |||
|---|---|---|---|
| In-Sight 2800 | In-Sight 2801 | In-Sight 2802 | |
| Image Sensor | 1 /2.8″ CMOS monochrome and color | ||
| Image Sensor Properties | 6.17 mm diagonal, 2.8 µm square pixels | ||
| Image Resolution Options | SVGA1 (720×540) | 1.6 MP (1440×1080) | 2 MP (1920×1080) |
| Electronic Shutter Speed | Min. exposure: 29 μs Max. exposure: Up to 10 ms (internal illumination) / Up to 200 ms (external illumination) |
||
| Acquisition | Up to 45 Hz | ||
| Lens Options | Multi Torch: 8 mm, 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens) Mini: 6.2 mm or 16 mm High Speed Liquid Lens |
Multi Torch: 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens) | |
| Discrete Inputs | 2 opto-isolated | ||
| Discrete Outputs | 2 opto-isolated | ||
| Other I/O Points | 2 user configurable as inputs or outputs | ||
| Status Outputs | 5 status LEDs, audible beeper | ||
| Lighting | Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white) Mini: 4 LED small form factor light for 6.2mm lens (red, blue, white, IR options) Mini HPIL: 4 LED small form factor high-powered light for 16 mm lens (red, white options) |
Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white) | |
| Communications | Ethernet interface | ||
| Protocols | TCP/IP, PROFINET, EtherNet/IP™, SLMP, OPC/UA, FTP | ||
| Power | 24V +/- 10% | ||
| Power Consumption | ≤7.5W | ||
| Material | ABS, Acrylic, Aluminum alloy, NBR, PC, PET, PMMA, Silicone, Silicone rubber, Stainless steel, TVP, Zinc alloy | ||
| Weight | 6.2 mm: 141 g; 16 mm: 169 g; Multi Torch: 290 g; Right angle configuration adds 50 g |
||
| Operating Temperature | 0–40 °C (32–104 °F) | ||
| Storage Temperature | -10–60 °C (14–140 °F) | ||
| Operating and Storage Humidity | <95% non-condensing | ||
| Protection | IP67 | ||
| RoHS Certified | Yes | ||
| Approvals | EU CE, US FCC, TUV CB NRTL IEC 61010 | ||
| Software | In-Sight Vision Suite | ||
| In-Sight EasyBuilder access | ✓ | ✓ | ✓ |
| In-Sight spreadsheet access | ✓ | ||
1 SVGA options are monochrome only.
In-Sight 2802 with Multi Torch
In-Sight 2800/2801 with Multi Torch
In-Sight 2800/2801 Mini
In-Sight 2800 is programmed using the EasyBuilder interface within the In-Sight Vision Suite. With its point-and-click training, EasyBuilder is ideal for setting up jobs, from simple to complex. The intuitive process guides developers step-by-step through setup — from image capture to the final result and beyond — allowing both new and experienced users to configure vision applications.
Download Software from MyCognex
EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.
Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
In-Sight 2800 is also embedded with a full suite of traditional and edge learning vision tools that solve a variety of error-proofing applications. The extensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Pixel Count, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools.
Using a pre-trained set of AI-based algorithms, ViDi EL tools solve complex applications, like advanced segmentation and classification, in minutes. Training is simple, requiring as few as 5 to 10 images per class and delivering fast, reliable results in real-time – no programming or AI expertise needed.
ViDi EL Classify
The ViDi EL Classify tool uses edge learning to automatically identify and sort objects into classes based on multiple defect types or user-defined features. Within the same class of objects, this advanced classifier is capable of discerning visually similar, but different objects. From as simple as OK/NG all the way to classifying parts with variation, ViDi EL Classify can be used to detect errors for a wide range of products.
ViDi EL Read
The ViDi EL Read tool deciphers a variety of text and font types using advanced optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. With minimal training required, the tool simplifies job setup and delivers fast, accurate character reading.
In-Sight 2800 makes vision simple across all industries, automating a wide range of applications through modular hardware and an extensive tool set. With unmatched ease of use, this industry-agnostic solution is accessible to all skill levels, regardless of prior vision or programming experience.
Automotive and EV
Gasket Quality Check
Verify whether gaskets are good or bad based on presence/absence of defects.
Ball Bearing Check
Confirm presence/absence of ball bearings within wheel bearing rings to ensure proper assembly.
Connector Insertion Check
Confirm correct insertion of connectors in wiring harnesses.
Part Identification
Decipher hard-to-read text etched on metal components.
Consumer Packaged Goods
Scent Classification
Identify different scents on bars of soap to ensure the correct scent is attached to the packaging.
Air Freshener Quality Check
Detect presence/absence of sealing caps on air fresheners.
Label Detection
Check for torn, poorly oriented, or incorrectly placed labels.
Electronics
PCB Component Check
Classify boards as good/bad based on missing, damaged, or incorrect components.
Food and Beverage
Bottle Seal Check
Verify bottles are properly sealed and classify them as pass/fail.
Serving Scoop Detection
Determine whether a scoop is present, missing or if there are multiples in the packaging.
Soup Can Code Reading
Read expiration dates, even on curved surfaces, to verify freshness and prevent consumer recalls.
Pharmaceutical
Blister Pack Quality Check
Detect presence/absence of pills in blister pack to ensure completeness.
Vaccine Label Inspection
Verify expiration dates and lot codes to ensure vaccine efficacy and regulatory compliance.
Logistics
Packaging Traceability
Read codes and text on a variety of package types to ensure proper routing and prevent rework.
Simplifying Vision Technology
The In-Sight 2800 vision system expertly marries artificial intelligence (AI) with established rule-based imaging tools to address a broad array of applications. Whether it’s verifying presence or absence, sorting, or reading characters, the In-Sight 2800 offers a straightforward, ready-to-use solution for ensuring accuracy.
Crafted with factory automation in mind, the In-Sight 2800 empowers businesses of every scale to:
- Elevate product integrity – With enhanced error detection, it captures even the most minor, nuanced flaws.
- Boost operational effectiveness – Utilize your current team more efficiently and maintain smooth operations with quick, user-friendly job setups.
- Enhance system integration – Eliminate the complexity of fine-tuning images and easily determine the best mix of accessories with minimal effort.
Move past simple pass/fail outcomes.
The advanced edge learning classifier tool distinguishes and organizes parts based on various attributes or qualities, allowing for the classification of defects into distinct groups and accurate part identification despite variations. It also supports setting up numerous inspection areas within a single image capture, enhancing inspection flexibility.
State-of-the-art optical character recognition for diverse text surfaces
Effortlessly read text on surfaces that are reflective, low-contrast, or uneven. The edge learning read tool, powered by AI-based optical character recognition, is capable of reading various types of text. Requiring minimal initial training – sometimes as few as five to ten images – this tool simplifies automating text reading tasks.
A full suite of vision tools for a spectrum of tasks
By integrating AI with traditional vision tools, the In-Sight 2800 is adept at tackling numerous error-proofing challenges. Employ these tools individually for basic tasks or combine them for complex logic sequences.
EasyBuilder interface for streamlined setup and quick deployment
Achieve results within minutes using the In-Sight 2800, with no need for coding skills. The EasyBuilder interface guides users through each step of setup, ensuring a swift transition from concept to implementation.
EasyBuilder and Spreadsheet interfaces for various levels of application development
For more intricate or tailor-made applications, the robust spreadsheet interface of the In-Sight 2802 models offers precision control over job specifics, catering to more demanding requirements.
Advanced, adaptable lighting solutions for superior imaging
Achieve top-quality imaging in any setting. Multi-color (RGBW) lighting enhances image clarity by optimizing contrast and illumination under varied conditions.
Superior imaging technology for unmatched precision
Featuring High Dynamic Range (HDR) Technology, this advanced sensing capability offers 16X the detail of standard sensors, significantly improving image quality and contrast for more precise inspections and flaw detection.
Flexible, Scalable System Design
Thanks to its modular, scalable design, the In-Sight 2800 is easily customizable to meet evolving application needs and preferences, allowing businesses to swiftly adjust to new components and market shifts.
| In-Sight 2800 Series Specifications | |||
|---|---|---|---|
| In-Sight 2800 | In-Sight 2801 | In-Sight 2802 | |
| Image Sensor | 1 /2.8″ CMOS monochrome and color | ||
| Image Sensor Properties | 6.17 mm diagonal, 2.8 µm square pixels | ||
| Image Resolution Options | SVGA1 (720×540) | 1.6 MP (1440×1080) | 2 MP (1920×1080) |
| Electronic Shutter Speed | Min. exposure: 29 μs Max. exposure: Up to 10 ms (internal illumination) / Up to 200 ms (external illumination) |
||
| Acquisition | Up to 45 Hz | ||
| Lens Options | Multi Torch: 8 mm, 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens) Mini: 6.2 mm or 16 mm High Speed Liquid Lens |
Multi Torch: 12 mm, 16 mm (High Speed Liquid Lens or manual focus lens) | |
| Discrete Inputs | 2 opto-isolated | ||
| Discrete Outputs | 2 opto-isolated | ||
| Other I/O Points | 2 user configurable as inputs or outputs | ||
| Status Outputs | 5 status LEDs, audible beeper | ||
| Lighting | Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white) Mini: 4 LED small form factor light for 6.2mm lens (red, blue, white, IR options) Mini HPIL: 4 LED small form factor high-powered light for 16 mm lens (red, white options) |
Multi Torch: High-Powered Multi-Color 4 LED ring light (red, green, blue, white) | |
| Communications | Ethernet interface | ||
| Protocols | TCP/IP, PROFINET, EtherNet/IP™, SLMP, OPC/UA, FTP | ||
| Power | 24V +/- 10% | ||
| Power Consumption | ≤7.5W | ||
| Material | ABS, Acrylic, Aluminum alloy, NBR, PC, PET, PMMA, Silicone, Silicone rubber, Stainless steel, TVP, Zinc alloy | ||
| Weight | 6.2 mm: 141 g; 16 mm: 169 g; Multi Torch: 290 g; Right angle configuration adds 50 g |
||
| Operating Temperature | 0–40 °C (32–104 °F) | ||
| Storage Temperature | -10–60 °C (14–140 °F) | ||
| Operating and Storage Humidity | <95% non-condensing | ||
| Protection | IP67 | ||
| RoHS Certified | Yes | ||
| Approvals | EU CE, US FCC, TUV CB NRTL IEC 61010 | ||
| Software | In-Sight Vision Suite | ||
| In-Sight EasyBuilder access | ✓ | ✓ | ✓ |
| In-Sight spreadsheet access | ✓ | ||
1 SVGA options are monochrome only.
In-Sight 2802 with Multi Torch
In-Sight 2800/2801 with Multi Torch
In-Sight 2800/2801 Mini
In-Sight 2800 is programmed using the EasyBuilder interface within the In-Sight Vision Suite. With its point-and-click training, EasyBuilder is ideal for setting up jobs, from simple to complex. The intuitive process guides developers step-by-step through setup — from image capture to the final result and beyond — allowing both new and experienced users to configure vision applications.
Download Software from MyCognex
EasyBuilder simplifies setup and delivers rapid turnaround
With its point-and-click programming, the EasyBuilder® interface within In-Sight Vision Suite is ideal for setting up simple or common jobs. The intuitive process guides developers step-by-step through setup—from image capture to the final result and beyond—allowing both new and experienced users to configure reliable vision applications.
Spreadsheet facilitates deployment of advanced applications
The spreadsheet interface is ideal for building advanced and highly customized applications. Robust in design, this development environment provides users with the ability to make critical adjustments to job parameters, without the need for programming. It enables you to quickly set up and run jobs and continue to adapt applications as your requirements evolve.
In-Sight 2800 is also embedded with a full suite of traditional and edge learning vision tools that solve a variety of error-proofing applications. The extensive library accommodates all skill levels by providing access to industry-proven, rule-based algorithms, such as Measure Distance, Pixel Count, Count Patterns and Math and Logic Tools, as well as innovative, easy-to-use ViDi EL tools.
Using a pre-trained set of AI-based algorithms, ViDi EL tools solve complex applications, like advanced segmentation and classification, in minutes. Training is simple, requiring as few as 5 to 10 images per class and delivering fast, reliable results in real-time – no programming or AI expertise needed.
ViDi EL Classify
The ViDi EL Classify tool uses edge learning to automatically identify and sort objects into classes based on multiple defect types or user-defined features. Within the same class of objects, this advanced classifier is capable of discerning visually similar, but different objects. From as simple as OK/NG all the way to classifying parts with variation, ViDi EL Classify can be used to detect errors for a wide range of products.
ViDi EL Read
The ViDi EL Read tool deciphers a variety of text and font types using advanced optical character recognition (OCR). It reads multi-line text, as well as characters against challenging backgrounds, including reflective, low-contrast, and non-flat surfaces. ViDi EL Read can also be quickly redeployed to handle new text and accommodate process variations. With minimal training required, the tool simplifies job setup and delivers fast, accurate character reading.
In-Sight 2800 makes vision simple across all industries, automating a wide range of applications through modular hardware and an extensive tool set. With unmatched ease of use, this industry-agnostic solution is accessible to all skill levels, regardless of prior vision or programming experience.
Automotive and EV
Gasket Quality Check
Verify whether gaskets are good or bad based on presence/absence of defects.
Ball Bearing Check
Confirm presence/absence of ball bearings within wheel bearing rings to ensure proper assembly.
Connector Insertion Check
Confirm correct insertion of connectors in wiring harnesses.
Part Identification
Decipher hard-to-read text etched on metal components.
Consumer Packaged Goods
Scent Classification
Identify different scents on bars of soap to ensure the correct scent is attached to the packaging.
Air Freshener Quality Check
Detect presence/absence of sealing caps on air fresheners.
Label Detection
Check for torn, poorly oriented, or incorrectly placed labels.
Electronics
PCB Component Check
Classify boards as good/bad based on missing, damaged, or incorrect components.
Food and Beverage
Bottle Seal Check
Verify bottles are properly sealed and classify them as pass/fail.
Serving Scoop Detection
Determine whether a scoop is present, missing or if there are multiples in the packaging.
Soup Can Code Reading
Read expiration dates, even on curved surfaces, to verify freshness and prevent consumer recalls.
Pharmaceutical
Blister Pack Quality Check
Detect presence/absence of pills in blister pack to ensure completeness.
Vaccine Label Inspection
Verify expiration dates and lot codes to ensure vaccine efficacy and regulatory compliance.
Logistics
Packaging Traceability
Read codes and text on a variety of package types to ensure proper routing and prevent rework.
